Heidelberg unveils new solutions for labels




Heidelberg introduced a new Push to Stop Cut Star for in-mould labels, a new Foil Star Cure for metallic finishes and a new Speedmaster XL 106-D with just one die-cutting unit.


“With its digitized sheetfed offset printing solutions, Heidelberg will continue to play a leading role on the growing labels market in the future. We remain a reliable partner and supplier for our customers in this segment, working with them to overcome the challenges of this demanding market,” said Markus Höfer, Head of Product Management Label at Heidelberg.


New Push to Stop CutStar for in-mould labels

The IML Performance Package for the Speedmaster 106 is now also used in the new CutStar Gen. 4 for high-quality results on foils as thin as 50 µ, combined with an impressive production output. The fourth-generation sheeter is fully integrated into the Prinect workflow and also the Intellistart system on the press for production based on the Push to Stop principle.


“Customers’ growing demands in terms of print speed, stable sheet travel, level of automation, and ease of handling when processing thinner substrates on the CutStar sheeter prompted us to develop a new generation of this system. The result is the new Push to Stop CutStar, which is based on a completely new platform with the latest drive technology, state-of-the-art control technology, a new blade geometry, and brand new peripherals,” said Höfer.


Air/format settings and format changes take place fully automatically, which means shorter setup times. The surface treatment integrated into the CutStar is another new feature, ensuring high end-to-end quality by improving ink adhesion. What’s more, optimization geared specifically to low grammages for both paper and IMLs increases the production speed by up to 2,000 sheets per hour.


FoilStar Cure for surface finishing with a metallic look


The new FoilStar Cure, in conjunction with another Heidelberg innovation – the DryStar LED Pro dryer – enables high-gloss metallic effects to be produced.


In the FoilStar Cure, drying for the first time takes place right through the foil, which enhances gloss levels. Cold foil is the perfect solution for a wide range of effects, combining an attractive price with an impressive processing speed.


It also has environmental benefits over aluminum-coated material because it saves on aluminum and makes labels easier to recycle. Thanks to customized indexing lengths during production, and because only the specified parts of the label are foiled, up to 80% less material is used.


New Speedmaster XL 106-D with just one die-cutting unit


The new Speedmaster XL 106-D with just one die-cutting unit makes it easier for label printers to move into rotary die cutting and complements the successful Speedmaster XL 106-DD with magnetic cylinder and extraction system, which has been available for a number of years.


The XL 106-D and DD process the thinnest of materials at a high speed of 12,000 sheets per hour. They punch even the smallest injection holes, which are stripped and extracted straight away thanks to the high-precision magnetic cylinder with 1 µ pressure adjustment. This high precision resulting from the cylinder design and uniform cutting die dispenses with the time-consuming makeready required when using the flat-bed process due to differences in level within the cutting die. This means far shorter setup times. Tooling costs are also up to 50% lower than with a flat-bed die cutter and the production speed is three times higher.


The Push to Stop concept from Heidelberg for navigated, automated end-to-end production of print jobs in conjunction with the Prinect workflow is therefore also proving popular in the labels sector.


Heidelberg will be providing a virtual demonstration of one such solution as part of its Innovation Week under the banner “Unfold your potential”. Anyone interested can access this event simply by providing brief registration details. The company will be showcasing a highly flexible production operation with the smartest Speedmaster XL 106 ever, including the special equipment packages for label printing, that is to say the lightweight paper, foil, and in-mould performance packages.

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